Tuesday, December 11, 2012

Dry syrup Production

Dry syrup

A dry pharmaceutical syrup may be defined as a finely divided insoluble particle ranging from 0.5-5 μ, which is to be distributed in a suitable vehicle Dry syrups are the solid dosage form that can be reconstituted by the addition of water to administer by the oral route. Mostly antibiotics are available in dry syrup form. Besides, some moisture sensitive and pediatric drugs are also available in the form of dry syrup.

Production of Dry Syrup 
Mostly antibiotics are available in dry syrup form. Dry syrup at Renata is manufactured in three methods namely:
Ä  Direct Mixing,
Ä  Dry Granulation (Slugging) and
Ä  Wet Granulation (wet massing).
The flow chart of the above mentioned methods are as follows.
Sealing & Checking
Packaging
Sieving

Blending
Filling
Labeling

Flow Chart of Direct Mixing
Flow chart for Wet granulation



Condition for manufacturing Dry Syrup:
Ä  Relative humidity: Not more than 60%.
Ä  Temperature: Below 250C
Ä  All relevant materials are removed
Ä  Equipment is cleaned
Ä  Balanced is calibrate
Ä  Bottle drying date
When these condition are fulfilled the area is ready for filling of dry syrup and sighed by :
@ Production officer
@ Checked by QA officer 
Machines used in Dry Syrup:
1.      Frewitt-Zimmer Mann Chimermann Granulator, Source: Germany.
2.      Karl-Kold Fluid Granulator, Source: Germany.
3.      Ciliotta Bottle Sealing Machine, Source: France.
4.      Macofar Automatic Bottle Filling and Sealing Machine, Source: Italy.
5.      Fitz mill (Sugar Crushing machine), Source: USA.
6.      Multimilling Machine, Source: Bangladesh
7.      Hutt Compactor, Source: Germany
8.      Roller Compactor, Source: India.
9.      Blender Machine (400 kg)
10.  Left Gun Bottle Filling Machine, Source: USA.




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