Showing posts with label Flow chart for Wet Granulation. Show all posts
Showing posts with label Flow chart for Wet Granulation. Show all posts

Wednesday, December 12, 2012

Production of Tablet in Pharmaceutical Industry


Tablet
Tablet is the most used dosage form in the world. Because of –
                                     I.            High stability
                                  II.            Easy to transport
                               III.            Least expensive
                               IV.            Large scale production
                                  V.            Product indication is very simple
                               VI.            Control release of drug
                            VII.            Reliable therapy
                         VIII.            Conventional route for administration

Tablets are the solid preparations each containing a single dose of one or more active ingredients and obtained by compressing uniform volume of particles.
According to British Pharmacopoeia, “Tablets are solid dosage forms circular in shape with either flat or convex faces and prepared by the compression or compaction of suitably prepared medicament by means the tablet machine”.
Tablets are intended for oral administration. Some are swallowed whole, some after being chewed; some are dissolved or dispersed in water before being administered and some are retained in the mouth where the active ingredient is liberated.
Being the most common, convenient and inexpensive dosage form, tablet formulation and design is the most important consideration in solid dosage form production in the pharmaceuticals, which may be described as the process whereby the formulator ensures that the correct amount of drug in the right form is delivered at or over the proper time at the proper rate and in the desired location, while having its chemical integrity protected to that point.
In tablet manufacturing, facilities for dry granulation, wet granulation and direct compression are available. For all solid and semisolid section all the ingredients are dispensed centrally by “Pharmacy” against FO. Penicillin tablets are manufactured using dry granulation using separate facilities. Most of the tablets are done using wet granulation and fewer by direct compression.
In tablet manufacturing, facilities for dry granulation, wet granulation and direct compression are available. For all solid and semisolid section all the ingredients are dispensed centrally by “Pharmacy” against FO. Penicillin tablets are manufactured using dry granulation using separate facilities. Most of the tablets are done using wet granulation and fewer by direct compression.
Unit of tablet section:
Ä  Dispensing Unit
Ä  Granulation Unit
Ä  Compression Unit
Ä  Coating Unit
Wet granulation
Wet granulation is widely used technique. Dry granulation is used for the preparation of antibiotic table.
Flow chart for Wet Granulation
 Preparation of Starch Paste:
1.      Distilled water is added to make a suspension.
2.      Boil distill water by passing steam in a separate container (1000C).
3.      Add the hot water to the suspension and is stirred vigorously.
4.      The paste is allowed to cool down to 400C and is applied to the mix.
Flow chart for Dry Granulation

Flow chart for Direct Compression:





 Flow Chart of Tablet Manufacturing




Fig: Tablet manufacturing procedure


A formulation order consists of the following things
1.      Product name
2.      Product description
3.      Product code
4.      Lot number
5.      FO number
6.      FO effective date
7.      Cost centre
8.      Pharmacy weighting & date
9.      Pharmacy certification
10.  Component grade
11.  Batch in Grams
a)      Standard
b)      Dispensing
12.  Actual potency
13.  Actual batch activity in GMs
14.  Validation up to
This FO prepared & checked by PD; Approved by-
ü  Q.A. Manager
ü  Production Manager
ü  Plant Manager